—— INTRODUCTION ——

引言

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“以塑代钢”长玻纤增强内板成为SUV 和新能源车的主流选择，在轻量化、成本效率、造型集成、安全边界四个维度同时给出正向收益。

优势一：减重 25%-35%，直接转化为能耗与续航收益。

优势二：综合成本下降，尤其在中小批量场景。

优势三：造型自由度与模块化集成。

“Replacing steel with plastic” long glass fiber reinforced inner panels have become the mainstream choice for SUVs and new energy vehicles (NEVs), delivering positive gains simultaneously across four dimensions: lightweighting, cost efficiency, design integration, and safety margin.

Advantage 1: 25%–35% Weight Reduction, directly converting into energy efficiency and driving range gains.

Advantage 2: Reduced Comprehensive Cost, particularly in small-to-medium batch production scenarios.

Advantage 3: Design Freedom and Modular Integration.

     
     基本信息 

BASIC INFORMATION

—— SOLUTIONS ——

热流道系统方案

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填充时间等高线图

FILL TIME CONTOUR PLOT

V/P转换时的射压

INJECTION PRESSURE AT V/P CONVERSION

波前温度分布

TEMP. AT FLOW FRONT

平均体积收缩率

AVERAGE VOLUMETRIC SHRINKAGE RATE

13点针阀整体系统，HTVSE65标准结构。

Hot Runner System: 13-drops assembly valve system, HTVSE65 standard structure.

—— CHARACTERISTICS ——

热流道系统特点

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优点

• 针对高玻纤材料，热流道系统流道孔采用特殊镀层工艺，提高流道的光洁度和硬度，改善塑料的流动性，预防滞料碳化。

• TIP材质：高导热、耐磨损、高硬度，预防浇口冷料，提高浇口寿命。

• TIP材质：温控精准，质量稳定性。

ADVANTAGES

For High Glass Fiber Content Materials: The hot runner system flow channels feature a specialized coating process that increases channel smoothness and hardness, improves plastic fluidity, and prevents material stagnation and carbonization.

TIP Material: Features high thermal conductivity, wear resistance, and high hardness to prevent gate cold slugs and extend gate service life.

Precise Temperature Control and Quality Stability.

—— TECHNOLOGY ——

技术要求

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长玻纤完整性保护：流道孔径与浇口尺寸均按偏大规格选型，避免熔体输送过程中玻纤被剪切断裂，保障纤维长度在进入型腔前不受损。

Long Glass Fiber Integrity Protection: The flow channel diameters and gate sizes are selected according to larger specifications to prevent shear breakage of glass fibers during melt delivery, ensuring fiber length is not damaged before entering the mold cavity.

精准温控设计：热嘴采用多段独立加热，分流板实施逐点单独控温，热嘴头部配置高导热TIP芯，实现系统温度高度均匀。

Precise Temperature Control Design: Hot nozzles utilize multi-zone independent heating, while the manifold implements point-by-point individual temperature control. The tip of the hot nozzle is equipped with a high-thermal-conductivity TIP core to achieve highly uniform system temperature.

系统集成与维护：采用整体式油压结构，支持整机吊装作业，显著简化现场安装流程，便于后期维护。

System Integration and Maintenance: Adopts an integrated hydraulic structure that supports whole-unit crane hoisting, significantly simplifying the on-site installation process and facilitating later maintenance.

流道孔纳米涂层：提高流道光洁度及硬度，提高使用寿命。

Nano-Coating for runner channel: Improves channel smoothness and hardness, enhancing operational service life.

TIP芯采用特殊材质：导热性好，预防浇口冷料。

TIP盖高速钢材质：硬度高、耐磨性好的材料，HRC58-62，延长零件的使用寿命。

TIP Core Made of Specialized Material: Excellent thermal conductivity to prevent gate cold slugs.

TIP Cap Made of High-Speed Steel Material: High-hardness, wear-resistant material (HRC58-62), extending component service life.

阀套、TIP材料：HTS与材料厂商合作开发的合金材料，耐腐蚀、耐磨损，硬度高。

Pin guide Bush and TIP Material: An alloy material jointly developed by HTS and material manufacturers, offering high corrosion resistance, high wear resistance, and high hardness.

HTS热流道

为合作伙伴提供整套热流道技术解决方案。

好特斯·塑造美好!

HTS Hot Runner

provides our partners with complete sets of

hot runner technical solution.

HTS MOULD BEAUTY!